Thursday 25 February 2016

Grand Regulation – The Hammer Blow continued - part XIII


32) The Blow (continued) 
To wind up the discussion on blow, I want to describe some different methods that I know of to measure the distance accurately between the tops of the hammers at rest t­o the bottom of the strings. One easy way is to use a small pocket ruler with a sliding clip. The clip is moved to the appropriate mark on the scale, say 17/8“. The ruler is then inserted through the strings until the tip of the ruler touches the top of the hammer to be measured. The clip marking the desired blow distance is then compared to the bottom of the string. The capstan is adjusted until the clip matches this mark.

The good aspects of this method are that the tool used is already in your tool kit and can be used for many other purposes. It is also easily adjustable to provide a blow gauge for whatever blow distance is desired. This can be helpful if the blow distance wanted is measured in millimetres and does not correspond to a normal inch measurement. The drawbacks to this method are that the clip often moves while trying to measure, giving a false reading; and the ruler usually slips out from between your fingers and drops into the action. Both of these problems have forced me to look for a better idea.

A number of years ago while visiting a piano factory I was given a very nice aluminium gauge Figure 1 which can be used to set a blow distance of 17/8“. This tool really caught my eye since it is very easy to use and has a good handle to grab hold of. The technician just inserts the gauge between the hammer and the strings. If the blow distance is too little, the hammer will be pushed downward by the tool. If the blow is too great, the hammer can be seen to rise when the appropriate key is pushed down. Although better than the ruler, the­­ blow gauge also has its faults. Since the measuring portion is fixed it can only be used to set a blow distance of 1 7/8”. It also happens to be too big to fit in the allotted space in my tool kit!

The best solution, as is often the case, is to make a well designed homemade tool. Take a piece of wire and bend it to look like Figure 2. The functional part marked (A) used to measure the blow distance can be made to whatever distance is desired. I made three gauges to carry in my tool kit. One is 44mm (1 3/4“), one is 46mm, the last is 48mm (1 7/8“). They are colour-coded so that I can quickly select the one wanted. Since they are homemade you can vary the length of the tool to fit your tool case or design the handle so it won’t fall from your hand.

An added plus is that by selecting different thicknesses of wire for these gauges the tool can double as a let-off gauge. The part marked (B) in the illustration is held under the string directly at the striking point. As the key is depressed and the hammer  rises to the point of let-off, the technician watches to see it the hammer blocks upon gauge, just touches it, or falls short. After setting a few sample keys for let-off the technician can set the remaining by watching the thicknesses of the strings, as will be explained below.

33) The Let-off
Let us declare some solid ground in talking about let-off. First, let-off is not synonymous with escapement. Second, the definition that we will use here will mark let-off not as being the point of contact which occurs when the jack is tender is engaged by the let-off button, but rather the point at which the jack fully trips out from under the knuckle and the hammer starts to fall, or else the hammer continues to travel towards the string under momentum. Thirdly, adjusting the let-off does affect to a great degree the evenness of touch, speed of repetition, and the power that the hammer has to excite the string. Fourth, the ideal point of let-off is as close as is possible to the string and yet: 1) not be so close as to cause the hammer to block upon the string, 2) allow for seasonal changes in temperature and humidity so that blocking will not occur, 3) the hammer can not interfere with the vibrations of the string, especially in the bass.

The statement has been made to me that for each 1/16th of an inch that the hammer lets-off too far from the string, it results in about a ten percent loss of power. How accurate this is, I do not know. But I can guarantee that for the greatest power to be available to the pianist, the technician must set the let-off as close as is possible. This may mean readjusting the let-off a little for concert level work as the seasons change, or as the let-off button felt begins to wear.

Take note that adjusting the let-off as close as is possible is not the same as setting the let-off on every key at 1/8“. I strongly feel that 1/8” is too close for some bass strings, and yet way too far away for the top treble. The ideal is to set the let-off in a straight line from bass to treble to insure evenness of touch, but for this line to be tapered as the piano dictates. For concert level regulation, it is certainly permissible to have 1/32” let-off for the top treble! For normal in-the-home regulation, a simple rule-of-thumb is to set the let-off for the plain strings at double the thickness of the string, or just a hair greater to allow for seasonal changes. For the bass let-off, approximately the same thickness as the single strings, increasing to around double the thickness of the thinner bass strings. This would mean that for note no 88 with no 13 size wire (which is 0.031” thick) doubling this thickness would give 0.062” let-off. 1/16” is equal to 0.0625”, so the let-off for this note would then be 1/16”. In concert level regulation, the same thickness as the string would give exactly 1/32” let-off for this note.

Be aware that with a tapered let-off the after touch will also become tapered, all else remaining the same. To compensate so that the aftertouch is uniform the hammer line should be similarly tapered. It is interesting that in regulating the let-off, the closer the hammer lets-off from the string not only improves the power that the key gives the hammer, it also improves the speed of repetition! This is in contrast to the way that adjusting the blow distance works. In blow, more power is obtained with a greater blow distance. But this unfortunately results in a loss of repetition due to the fact that the hammer has more distance to travel.

In let-off the power is increased by making the hammer let-off closer to the string, since the jack is under the knuckle for a longer period of time as the hammer rises towards the string. As a result of the jack staying under the knuckle longer, it does not get so far away from the knuckle upon escapement, and hence can return under the knuckle faster giving quicker repetition!

Concluding the jack to let-off relationship, the jack alignment to the knuckle core is the only thing that really affects the point of let-off, outside of the drop being too high or else turning the let-off button.

This should be easy to see since adjusting the jack to knuckle alignment changes the jack’s angle. This causes the jack’s tender to be either closer to or farther away from the let-off button, hence causing the let-off to change. In former articles, I have stated that raising or lowering the capstan also affects the point of let off. By using the blow gauges described above as let-off gauges, I have found that regulating the let-off just perfect to this gauge and then changing the capstan does indeed affect this perfect let-off to gauge regulation. Altering the capstan say 1/8” changes the let-off enough that I can feel it by how the hammer contacts the gauge, but the affect is so minute that if I were not using this gauge the change would not be noticeable. I have stated in the past that altering the capstan does affect the let-off since I have found it to be so. For the concert level regulating that we have to do, this knowledge may become important. Nitpicking in this manner must be done in order to achieve the closest to ideal regulation.  

  

Thursday 18 February 2016

GRAND REGULATION - Setting The Hammer Blow - part XII



We left off talking about the two factors that create the striking point for a hammer. Assuming that the hammer glue joint is 90 degrees on the shank, which it must be, these two factors are: 1) The distance from the hammershank centre pin to the centre of the hammer molding, and 2) The position of the hole in the hammer molding, more commonly called the hammer bore distance. In measuring factor number one, the measurement is always taken from the centre of the centre pin, to eliminate any error because of larger centre pins.

Looking at the diagram, this distance for factor number one is labeled (L). In this particular instance, (L) = 5 1/8“, which is a common measurement. (L) determines the type of arc that the hammer will take on its upward movement towards the string. The distance that the hammer travels in this arc is labeled (S). (S) is correctly termed the hammer travel distance. Note that this is different from (6) the hammer blow distance. These two words should not be used interchangeably.

As the hammer is moved in or out on the shank, this distance (S) changes. Minute alterations of (L) by the technician as he glues on a set of new hammers is acceptable in order to achieve the correct striking point. However, keep in mind that the piano was designed with a specific distance for (S). The work that the knuckle does in raising the hammer is in a ratio which is dependent upon (L) and the placement of the knuckle. The closer that these two placements are to what was designed, the better the action will perform.

Of greater importance than factor no1 is factor no2, the hammer bore distance. I regularly find good make grand pianos where the bore distance is wrong from the factory! When manufacturer installs the hammers, he should measure the distance (A) on the diagram. This is the distance between the bottom of the string and the centre of the centre pin on the hammershank. Unfortunately, many pianos are manufactured without regard to this measurement. (A) does fluctuate a little from what the piano was designed to be, mostly because of differences in the thicknesses of the plate castings. Sometimes the string height varies because of improperly installed agraffes, or in the case of a rebuilt piano, the string heights will vary because the plate was lowered in order to achieve proper downbearings. 

When rebuilding, always wait until the new strings are installed before sending off for new hammers. Never buy stock hammers. Insist that the hammers be bored to match the piano. Either send to the hammer duplicator the measurements for (A) for each section of the action, or else bore your own. Anyone who has regulated many actions will have noticed that the string heights vary not only between similar pianos of the same make and model, but will also vary between the different sections of one instrument. Ever wonder why the hammer rest rail never fits the bass hammershanks like it does the tenor? One cause can be improper hammer boring. Why? Most grands are made with the hammers bored at a stock distance, to supposedly fit all of the pianos made of that model(s). No interest is paid to what (A) is, or whether (A) is the same for each given section of the action.

Why is this so important? There is more at stake than just the shanks being different heights off of the rest rail. Again looking at the diagram, there is a distance (C) which is the measurement taken from the centre of the hole in the hammer molding to the top of the hammer. If the hole in the molding is properly placed, (C) should be greater than (A) for a new hammer.

In the event that (C) = (A), a new hammer will strike the string at exactly 90 degrees, which is ideal. It produces the best wave shape in the string and will result in the best possible tone, all else being correct. However, we all know that a new hammer will compact as soon as it is played. As the hammer wears, (C) becomes smaller. If (C) becomes less than (A) the hammer overcentres. That is, the very tip of the hammer no longer strikes the string, but rather the back (soundboard) side of the hammer.

Before jumping to conclusions, (C) can be a little less than (A) and still not have the hammer overcentering. Another factor, that of the “whip” of the shank enters into the picture as well. Depending upon the size of the shank, the type of wood used, and the weight of the hammer, the shank actually bends a little as the note is played. This causes the hammer to be greater than 90” on the shank. The strike point changes and keeps the hammer from overcentering.

In order to allow for normal hammer wear, (C) should be drilled to be greater than (A). How much greater? It would depend upon two things. A soft hammer will wear faster than a harder one, and should be given more allowance. If you like to bore your own hammers, here are some guidelines.

For an action where (L) is 5 1/8”, for each degree that the hammer leans back towards the bridge, the striking point is moved 1/32”. If a one degree angle is desired, the bore should equal (A) plus 3/32”. For two degrees, (C) = (A) + 11/64”. Probably a one degree angle is sufficient to allow for wear on a good hard hammer.

What do all of these measurements have to do with setting the blow? Remember that the blow can be decreased to compensate for action wear. Earlier I stated that l would never alter the blow more than 1/8” to 3/16” from the factory specifications. Now I will reword that statement to read if you really want good tone after regulation, check the (A) and (C) distances before regulation to see if the hammers would be overcentering after reshaping them. Also, watch for differences in (A) between the sections. Were the hammers bored to match? If not, for good concert level work in trying to obtain eveness of touch and tone, install a new set of hammers which are matched to the piano. Never wait until the underfelt shows through the grooves on the hammers before replacing them. To give the customer the most for their money, install a new set of hammers while the action is being regulated. This is far better than compromising while regulating and voicing, only to have to replace the hammers and reregulate the action later.

(Click to enlarge)